Overview

The combined cutter head integrates the functions of vibration cutter, pressure wheel, bevel cutter, brush and half-cut, which can meet the needs of various processes on the cutting machine and improve the processing efficiency.

The vibration cutter pressure plate is controlled by the cylinder. The cylinder rod extends out and the pressure plate presses the work surface tightly. The cylinder rod contracts and the pressure plate rises. It can process advertising KT board, foam board, ABS plastic, corrugated plastic board, corrugated paper, cardboard, gray cardboard, sealing ring, PP paper, PP adhesive, car sticker, ABS plastic, thin plastic, rubber cloth, imitation leather, snowflake paper, soft glass, reflective sticker and other materials.

Component Description

Combination cutter head body: can be installed with vibration cutter, drag cutter, built-in pressure wheel, optional bevel cutting;

Half-cutting assembly: two-half cutter, optional brush;

Vibration cutter: the motor drives the blade to reciprocate at ultra-high speed to cut the material;

Bevel cutting: processing V-shaped grooves and bevels, optional single bevel cutting and double bevel cutting;

Pressing wheel: the round wheel rolls over the material to produce an indentation effect;

Positioning rod: used to clamp the tool ear to prevent the upper part of the tool from rotating with the knife barrel;

Coupling: used to connect the Z-axis motor and the lead screw;

Locking wire: fix the tool (vibration cutter or drag cutter);

Base plate: used to fix the combination cutter head body;

R-axis motor bracket: control the installation position of the tool rotation motor;

Z-axis motor bracket: control the installation position of the tool lifting motor;

Power cord: provide power for the vibration cutter;

Motor: vibration cutter power element;

Fixed block: vibration cutter connection support rod.

Installation Dimensions

Instructions for use and debugging

（1） Lead and tooth ratio

The lead of the combined cutter head screw is 4mm, and the tooth ratio is 3:1, i.e. 48 teeth for the large synchronous wheel and 16 teeth for the small synchronous wheel.

（2）Installation of the vibration knife blade

Loosen the M4 screw, press the pressure plate, insert the blade, and insert the blade until it is inserted to the bottom (the insertion part is about 13mm); tighten the M4 screw, and turn the shaft at the tail of the motor by hand to ensure that the blade can slide easily.

（3）Drag the blade to install

Loosen the M4 top screw, insert the blade into the blade clamp (pay attention to the direction of the blade), and tighten the M4 top screw to complete the blade installation.

（4）Install the cutter head

The direction of the blade is consistent with the red dot on the cutter head clamp, and the cutter head is installed on the cutter barrel. When the red dot on the cutter head clamp is in the same direction as the red dot on the cutter barrel, the blade faces forward. When the red dot on the cutter head clamp is in the opposite direction to the red dot on the cutter barrel, the blade faces backward.

（5）Adjustment of vibration frequency

Insert a small cross screwdriver into the adjustment hole and turn it clockwise or counterclockwise to adjust the vibration frequency. (Note: The adjustment knob is a precision electronic component and should not be adjusted too much).

（6）Installation of the drag blade cap

Align the guide rivet on the blade cap with the guide groove of the drag blade handle, and press the blade cap into the handle with a little force. When you hear a click, the blade cap is installed in place. Check whether the blade cap barrel moves up and down smoothly. When pulling out the blade cap, keep the blade cap and the handle in a straight line and pay attention to safety.

（7） Blade clamp removal

Method 1: Use a screwdriver to move the blade clamp back and forth. Once the blade clamp is loose, you can remove it (recommended).

Method 2: First clamp the waste blade with the blade clamp, then clamp the blade clamp with pliers and pull it out.

（8）Bevel installation

Align the bevel installation groove with the guide rivet and then tighten the top screw.

（9）Installation of half-cut or brush

Loosen the screws, insert the half-cut or brush, and tighten the screws to complete the installation.

Wiring Instructions

Red right cross hair	Red：DC5V+ Black：DC5V-
axis limit Switch	Brown：DC24V+ Blue：DC24V- Black：Signal line
Rotary limit switch	Brown：DC24V+ Blue：DC24V- Black：Signal line

（1）Wiring 1

Red	DC24V+（control Signal line）
Black	DC24V- or COM
Yellow	DC24V+
White	DC24V- or COM

（2）Wiring 2

Black（No.2）	DC24V+
Black（No.1）	DC24V+（control Signal line）
Yellow Green	DC24V- or COM

（3）Wiring 3

Red	DC24V+（control Signal line）
Black	DC24V- or COM
Yellow	DC24V+

（4）Wiring 4

Yellow	DC24V+
Red	DC24V+（control Signal line）
Blue	DC24V- or COM

Precautions

1. Clean and dry compressed gas must be connected. (For example, a pneumatic triplex is used to filter, reduce pressure and add oil to the gas to ensure the normal operation of the pneumatic actuator and prevent malfunctions due to impurities, excessive air pressure or lack of oil.)

2. The vibration knife is equipped with a separate switching power supply, and it is recommended to be configured with 24V10A or above

3. Before powering on, confirm that the wiring is correct

4. Do not use excessive force when adjusting the frequency of the vibration knife

5. Non-professionals are not allowed to disassemble the blade

6. Pay attention to safety when installing the blade and the blade cap

7. When the motor temperature is too high, it can be cooled by blowing air. The connected cooling gas must be clean and dry

8. Use shielded cables to avoid interference

9. Confirm the tightness of the coupling

Product Parameters

Order Model	Perce 91267
Oscillating knife motor speed RPM	3000-18000
Oscillating knife amplitude mm	1
Oscillating knife motor power/W	100W
stroke /mm	tool holder：100mm cylinder：15mm
Diameter of air pipe joint Φ	pressing wheel/bevel cutter：6 half cutter：4
overall dimensions/mm	W110/H242.6/D172.5
weight kg	6